Custom Trucker Hats.
Made Simple.
Made Simple.
Premium craftsmanship, endless customization, and dependable delivery.
Premium craftsmanship, endless customization, and dependable delivery.
Cut and sewn to order
72 pcs
20 days
50 to 75 days
A wide range of trucker hat shapes, fully customizable with all the bells and whistles.

The 601 Trucker features a structured 6-panel crown, low-profile fit, half-curved visor, and mesh back panels. With its timeless shape and classic trucker material, this custom hat is made to spec with your choice of fabrics, closures, and embellishments.
6 Panel Construction
Low Profile
Structured with Medium Buckram Front Panel
Half Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 501 Trucker features a structured 5-panel crown, low-profile fit, half-curved visor, and mesh back panels. With a timeless silhouette and classic trucker construction, this custom hat can be finished with your choice of fabrics, closures, and embellishments.
5 Panel Construction
Low Profile
Structured with Medium Buckram Front Panel
Half Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 503 Trucker features an unstructured 5-panel crown, low-profile fit, half-curved visor, and mesh back panels. A lightweight poplin fusing behind the front panel provides a very light structure while preserving the soft, relaxed feel. This custom hat is built to spec with your choice of fabrics, closures, and embellishments.
5 Panel Construction
Low Profile
Unstructured with Lightweight Poplin Front Panel Fusing
Half Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 511 Trucker features a structured 5-panel crown, low-mid profile (A-frame) shape, full-curved visor and trucker mesh back panels. With a slightly deeper fit than standard low-profile caps, this custom hat is fully customizable with your choice of fabrics, closures, and embellishments.
5 Panel Construction
Low-Mid Profile "A Frame"
Structured with Hard Buckram Front Panel
Full Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 512 Hat features a structured 5-panel crown, low-mid profile fit, and a flat visor. With its quintessential 5-panel shape and flat bill, this custom hat is built to spec with your choice of fabrics, closures, and embellishments.
5 Panel Construction
Low-Mid Profile
Structured with Hard Buckram Front Panel Fusing
Flat Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 513 Trucker features an unstructured 5-panel crown, low-mid profile fit, half-curved visor, and mesh back panels. A lightweight poplin liner and mesh stay behind the front panel provide light structure while maintaining the hat’s relaxed shape. This custom hat is built to spec with your choice of fabrics, closures, and embellishments.
5 Panel Construction
Low-Mid Profile
Unstructured with Lightweight Poplin Front Panel Fusing
Half Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 543 Trucker features a foam 5-panel crown, high-profile fit, full-curved visor, and mesh back panels. With a classic old-school trucker hat shape, this custom hat is finished with your choice of fabrics, closures, and embellishments.
5 Panel Construction
High Profile
Semi-Structured
Full Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 611 Hat features a structured 6-panel crown, low-mid profile shape, and a full-curved visor. With a slightly deeper fit than standard low-profile caps, this custom hat is fully customizable with your choice of fabrics, closures, and embellishments.
6 Panel Construction
Low-Mid Profile
Structured with Hard Buckram Front Panel
Full Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 622 Trucker features a structured 6-panel crown, mid-profile fit, flat visor, and mesh back panels. With the same iconic shape as the 622 Hat, but with trucker mesh back panels, this custom hat is built to spec with your choice of fabrics, closures, and embellishments.
6 Panel Construction
Mid Profile
Structured with Hard Front Panel Buckram
Flat Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments

The 653 Trucker features an unstructured 6-panel crown, low-profile fit, full-curved visor, and mesh back panels. This custom trucker offers the familiar "dad hat" shape, with its relaxed fit and timeless appeal, and can be fully customized with your choice of fabrics, closures, and embellishments.
Classic Dad Hat Shape
6 Panel Construction
Low Profile
Unstructured
Full Curved Brim
Adjustable Closure
Customizing Options
Fabric
Closure
Embellishments
From classic cottons to trending camos, we got you covered.

Cotton twill is a medium-weight fabric with a tight diagonal weave, offering a soft handfeel and durable construction. Suitable for nearly every hat style, its versatility makes it one of the most commonly used fabrics in headwear.
100% Cotton
7.5 oz
Medium Weight
Core colors shown. Additional colors available upon request.

Corduroy is a medium weight fabric with a signature raised ridge texture. It's suitable for both structured and unstructured styles, adding depth, character, and a timeless look to any hat.
100% Cotton
6.5 oz
Medium Weight
Core colors shown. Additional colors available upon request.

Cotton canvas is a medium-weight fabric with a tight, sturdy weave and a subtly textured surface. It's suitable for a wide range of hat styles, offering durability and structure while maintaining a natural, breathable feel.
100% Cotton
10 oz
Medium Weight
Core colors shown. Additional colors available upon request.

Melton wool is a heavyweight fabric with a dense, felt-like texture. Suitable for most hat styles, its wool properties provide warmth and durability, making it an ideal choice for fall and winter headwear.
80% Wool / 20% Nylon
18.5 oz
Heavy Weight
Core colors shown. Additional colors available upon request.

Cotton ripstop is a lightweight yet durable fabric with a pronounced grid pattern. It's suitable for both structured and unstructured styles, providing a balance of strength, versatility, and subtle texture.
100% Cotton
7.5 oz
Medium Weight
Core colors shown. Additional colors available upon request.

Organic cotton twill is a medium-weight fabric with a tight diagonal weave, offering a soft handfeel and durable construction. Suitable for nearly every hat style, its versatility makes it one of the most commonly used fabrics in headwear.
100% Organic Cotton
7.5 oz
Medium Weight
Core colors shown. Additional colors available upon request.

Denim is a heavyweight cotton fabric with a durable twill weave and a slightly textured surface. Suitable for both structured and unstructured styles, it offers a classic, rugged look with long-lasting wear.
100% Cotton
Medium Weight
10 oz
Core colors shown. Additional colors available upon request.

Washed cotton twill is a medium-weight fabric with a classic twill weave that has been pre-washed for a vintage, worn-in look. Suitable for most hat styles, it offers the same durability as standard cotton twill with a softer feel and relaxed aesthetic.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Washed canvas is a medium-to-heavyweight fabric with a sturdy weave that has been pre-washed for a distressed, worn-in look. Suitable for most hat styles, it offers the same durability as classic canvas with a softer feel and vintage appeal.
100% Cotton
Medium Weight
10 oz
Core colors shown. Additional colors available upon request.

Real Tree is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several real tree camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Washed denim is a heavyweight cotton fabric with a durable twill weave that has been pre-washed for a worn-in look and softer feel. Suitable for both structured and unstructured styles, it offers the same rugged durability as classic denim with a more relaxed aesthetic.
100% Cotton
Medium Weight
10 oz
Core colors shown. Additional colors available upon request.

Nylon taslan is a lightweight yet durable fabric with a subtle horizontal twill pattern and a slightly matte texture. Best suited for unstructured styles, its ultra-tight weave provides natural water resistance, making it an excellent choice for technical and outdoor-inspired headwear.
100% Nylon
3.5oz
Light Weight
Core colors shown. Additional colors available upon request.

Poly Foam is a plain-woven polyester fabric fused to a 3mm foam backing, offering a lightweight yet structured feel. Ideal for front panels and visors on trucker hat styles, it provides a smooth surface for crisp embellishments and a classic trucker aesthetic.
100% Polyester Cover
100% Polyurethane (PU) Foam
5 oz
Light Weight
Core colors shown. Additional colors available upon request.

Nylon ripstop is a lightweight yet durable fabric with a pronounced grid pattern. Best suited for unstructured styles, its ripstop construction enhances tear resistance, while the ultra-tight weave nylon provides natural water resistance, making it an excellent choice for performance-driven headwear.
100% Nylon
3.5 oz
Light Weight
Core colors shown. Additional colors available upon request.

Poly dobby is a lightweight polyester fabric with a subtle micro-grid texture and a clean, technical finish. Best suited for perforated hats and performance styles, it offers a smooth handfeel and modern aesthetic.
100% Polyester
2.5 oz
Light Weight
Core colors shown. Additional colors available upon request.

Acrylic twill is a heavyweight fabric with a deep twill pattern and a stiffer hand feel. As a 'cousin' to wool blend, it's suitable for structured styles and serves as a cost-effective alternative when a thicker twill fabric is needed to provide natural support for the crown.
100% Polyster
14oz
Heavy Weight
Core colors shown. Additional colors available upon request.

Wool blend is a heavyweight fabric with a deeper twill pattern. A staple for fitted hat styles, it’s also suitable for other structured hats, offering durability and a premium feel.
15% Wool / 85% Acrylic
12.5 oz
Heavy Weight
Core colors shown. Additional colors available upon request.

Faux leather is a heavyweight fabric with a subtly textured surface. It's suitable for structured styles, though it can also be used on just the visor as an elevated accent.
100% Polyester
12.5oz
Heavy Weight
Core colors shown. Additional colors available upon request.

Faux suede is a lightweight fabric with a soft, velvety texture. It's suitable for both structured and unstructured styles. Often used as an accent on the visor, it pairs well with textured fabrics like melton wool or corduroy for added contrast and an elevated look.
100% Polyester
Light Weight
4.2 oz
Core colors shown. Additional colors available upon request.

Real Tree is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several real tree camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Real Tree is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several real tree camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Woodland Camo is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several woodland camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Desert Camo is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several desert camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Duck Camo is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several duck camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.

Scale Camo is a medium-weight cotton twill fabric featuring a yarn-dyed pattern. It offers the same durability and soft handfeel as standard cotton twill. There are several scale camo patterns available in addition to what's shown here and below. Consult with your account manager.
100% Cotton
Medium Weight
7.5 oz
Core colors shown. Additional colors available upon request.
Make your mark with embroidery, patches, labels and beyond.

Flat Embroidery offers a timeless look that’s versatile enough for nearly every hat style. As one of the most popular headwear embellishments, it’s best suited for simpler artwork and slightly larger text but is also suitable for more intricate designs depending on the complexity and desired result.

3D Embroidery adds a classic, elevated look that's most popular on structured hat styles. Best suited for simpler, bolder artwork and text, it's perfect for adding dimension and texture to your custom hats.

Combination Embroidery combines the classic look of flat embroidery with the dimension of 3D embroidery, providing an elevated look for your custom headwear.

Chenille Embroidery adds a vintage touch to your hats and works well with both structured and unstructured styles. It’s best suited for simpler, blocky artwork when going for a heritage feel.

Chain Stitch Embroidery offers a classic, handcrafted look and works best with fixed-width and continuous lettering or artwork. It's more commonly applied on unstructured hats though is also suitable for structured styles.

Sublimated Embroidery offers a modern look and is most commonly applied on structured hat styles, though it can also work on unstructured styles. It works best when applied to simpler, blocky artwork and is perfect for adding gradient coloring or even photo-real artwork while maintaining the raised feel of embroidery.

Metallic Thread offers an elevated look and is versatile enough for all hat styles. It can can be used in both flat and 3D embroidery applications and is perfect for a adding a high-end finish to your custom hats.

Screen Printing is a classic technique that works well on both structured and unstructured hat styles. It’s ideal for intricate artwork, including distressed designs, and is capable of delivering vibrant colors and precise details. When used on the front of the hat, its best suited for 5-panel styles to avoid complications when crossing seams.

Puff Ink Screen Printing offers a classic, vintage look and works well on both structured and unstructured hat styles. It's ideal for simpler, blocky artwork, adding depth and dimension to your custom hats. When used on the front of the hat, its best suited for 5-panel styles to avoid complications when crossing seams.

High Density Screen Printing offers an elevated, modern look and works well on both structured and unstructured hat styles. Ideal for detailed artwork, including smaller text, it adds dimension where precision and clarity are required. When used on the front of the hat, its best suited for 5-panel styles to avoid complications when crossing seams.

Heat Transfers are perfect for photo-real designs, gradient coloring and graphics with vibrant, full-color detail. This versatile embellishment allows for intricate artwork and precision for your headwear and has no limit to the number of colors that can be applied. When used on the front of the hat, its best suited for 5-panel styles to avoid complications when crossing seams.

Sublimation offers a modern look and works well on nearly any hat style on both a panel-by-panel basis or all-over pattern. With unmatched detail and no color limit, it’s perfect for photo-real imagery, complex patterns, gradients and vibrant colors.

Woven Label Patches offer a classic look and work well on nearly every hat style. Ideal for fine details and small text, they’re perfect for more intricate designs that traditional executions like embroidery can’t handle. The patch is finished off with a merrowed edge border and is sewn to the panel with a single needle stitch.

Embroidered Patches are an iconic, timeless embellishment that are suitable for nearly every hat style. They are best suited for simpler artwork and slightly larger text, but are also ideal for more intricate designs depending on the complexity and desired result. The patch is finished off with a merrowed edge border and sewn to the panel with a single needle stitch.

Screen Printed Patches are a classic and timeless embellishment that are suitable for nearly every hat style. They’re ideal for intricate artwork, including distressed logos, and deliver vibrant colors and precise details. The patch is finished off with a merrowed edge border and sewn to the panel with a single needle stitch.

Sublimated Patches are a modern take on a classic embellishment and are suitable for nearly every hat style. With unmatched detail and no color limit, sublimation is perfect for photo-real imagery, gradient coloring, complex artwork and vibrant colors. The patch is finished off with a merrowed edge border and sewn to the panel with a single needle stitch.

Leather Patches offer a traditional yet elevated look and work well on nearly every style of hat. The debossing process can handle both small and large details alike, making them perfect for adding a premium or heritage-inspired look to your custom hats.

Suede Patches offer a classic yet elevated look and work well on nearly every style of hat. As an alternative to traditional leather patches, they can handle both small and large details alike, making them perfect for adding a premium or heritage-inspired look to your custom hats.
Silicone Patches offer a modern, technical look and are suitable for nearly every hat style. They handle smaller details well, but require clear separation between colors in the artwork due to how the silicone is formed. These patches are perfect for adding depth, texture, and an elevated feel to your custom hats.
Silicone Sonic Weld offers a modern, cutting-edge look by bonding the silicone directly to the material without the need for stitching. It’s ideal for simpler shapes and larger text but can also handle smaller text and details within reason. It's perfect for adding depth, texture, and a minimalist feel to your custom hats.

Woven Labels offer a traditional and versatile look and work well on nearly every style of custom hat. Ideal for fine details and small text, they’re perfect for more intricate artwork that traditional executions like embroidery can't handle. The running stitch secures the label to the hat, providing a precise and elevated look.

Woven Labels offer a traditional and versatile look and work well on nearly every style of custom hat. Ideal for fine details and small text, they’re perfect for more intricate artwork that traditional executions like embroidery can't handle. The zig zag stitch secures the label to the hat while adding a distinctive and decorative edge.

Woven Labels with An Embroidered edge combine the fine detail of a woven label with the added texture of embroidered edges. Versatile enough for nearly every hat style, the woven label can handle fine details and small text that traditional embroidery can't handle, while the embroidered edge adds a bit of dimension around the label.

Sublimated labels offer a modern look and work well on nearly any hat style. They’re perfect for designs requiring a high number of colors, intricate artwork, gradient coloring, or even photo-real imagery.

Reinforce your brand's presence with a custom Sweatband Label. Your customers will appreciate the custom touch and feel a stronger connection to your brand every time they put on their new favorite hat.

Custom Closure Labels add a subtle yet distinctive detail to your custom headwear. Positioned next to the closure opening, this small flag label is perfect for showcasing your brand with understated style on every hat.

Printed Seam Tape puts the finishing touch on your hat, elevating it from a standard blank to a truly custom hat. Perfect for showcasing your branding inside the hat providing an extra level of detail your customer's will be sure to notice.

Metal Look Sonic Weld offers a striking, metallic finish that adds a bold, eye-catching element to your custom hats. The sleek, shiny texture provides a premium look while maintaining a clean, bonded finish without the need for stitching.

Metal Emblems add a sophisticated, premium touch to your custom hats. Due to the weight of the emblems along with the back plate, they are best suited for structured hats. Riveted securely to the front, these emblems are custom formed to match the arch of the hat, ensuring both style and comfort.

Direct Debossed Fabric creates a subtle depression in the material, adding depth and texture to your design. This technique is perfect for refined branding that stands out without overpowering your custom hat.

Direct Embossing creates a raised, textured design directly on the material for a subtle, refined finish. Most suitable for 5-panel hats, this technique requires larger, simpler artwork for the best results and is perfect for branding that stands out without overpowering the design.

Rhinestone transfers add sparkling, eye-catching detail to your custom hats through the precise application of rhinestones or gems. Perfect when you need a touch of shine, this embellishment can also be combined with a screen-printed base to add depth and a layered visual interest to your design.
From design to delivery, we make it easy.
Submit artwork or collaborate with our team on your vision.
Ensure every detail meets your expectations.
Made with premium materials under strict quality control.
Hassle free shipping from our factory floor to your door.
Frequently Asked Questions.
What is full custom headwear?
Full custom headwear means your hats are built from the ground up. You choose the shape, fabric, closure, and embellishments. Unlike blank stock hats, nothing is pre-made. This gives you complete control to create a unique product that will resonate with your customers, right down to custom touches like interior branding.
Full custom headwear means your hats are built from the ground up. You choose the shape, fabric, closure, and embellishments. Unlike blank stock hats, nothing is pre-made. This gives you complete control to create a unique product that will resonate with your customers, right down to custom touches like interior branding.
What's the minimum order?
72 pieces per style, per colorway.
72 pieces per style, per colorway.
What's the lead time?
Sample lead time is about 3 weeks. Production lead time is about 50 days shipping air freight and 75 days shipping ocean freight. If you have a deadline, just let us know so we can make sure we plan accordingly.
Sample lead time is about 3 weeks. Production lead time is about 50 days shipping air freight and 75 days shipping ocean freight. If you have a deadline, just let us know so we can make sure we plan accordingly.
What's the average price?
As part of the process, you will receive a formal quote once we finalize your designs. With that said, pricing, including the customizing options of your choice, is around $13.95 at 72 pcs and drops to around $7.75 at 144 pcs, with even better pricing at higher volume.
As part of the process, you will receive a formal quote once we finalize your designs. With that said, pricing, including the customizing options of your choice, is around $13.95 at 72 pcs and drops to around $7.75 at 144 pcs, with even better pricing at higher volume.
Will I get to see a sample before production?
Absolutely. Before we move into production, you will receive a pre-production sample so you can approve the look, fit and feel of your designs.
Absolutely. Before we move into production, you will receive a pre-production sample so you can approve the look, fit and feel of your designs.
How does the process work?
Once we finalize your designs, we'll provide a formal quote. Once you approve pricing, we'll proceed with sampling. Once you approve samples, we'll proceed with production.
Once we finalize your designs, we'll provide a formal quote. Once you approve pricing, we'll proceed with sampling. Once you approve samples, we'll proceed with production.
Do you offer any other hat styles?
Definitely. See additional hats and beanies on our full website here.
Definitely. See additional hats and beanies on our full website here.
What if I need a smaller quantity or faster lead time?
We also have a Blank Stock Program where we can embroider pre-made blanks domestically. Just let us know you're interested in our Blank Stock program when you contact us and we'll share more information with you.
We also have a Blank Stock Program where we can embroider pre-made blanks domestically. Just let us know you're interested in our Blank Stock program when you contact us and we'll share more information with you.
Tell us about your project and we'll get back to you right away.
Empowering brands with a trusted manufacturing partner for custom hats and beanies.
REACH MFG
2848 Leonis Blvd
Vernon CA 90058
(323) 222-3646
support@reachheadwear.com